At present, as the leading industry in my country’s national economy, the luggage making machine manufacturing industry is still the main support for my country’s economic growth; as an important support for economic and social development, luggage making machine manufacturing is the main channel of employment in my country’s cities and towns and international competitiveness The concentrated expression. However, judging from the current performance, the development of China's luggage making machine manufacturing industry is still far from the Western manufacturing powerhouses. First, the total energy consumption continues to increase. While energy intensity has dropped significantly, the total energy consumption of the manufacturing industry in 2015 increased by 2.45 times compared with 2010, and the external dependence of oil consumption was close to 50%; secondly, the total emissions of manufacturing pollutants increased significantly, and the environmental conditions continued to deteriorate. While iron and steel, cement, fertilizers and other products are ranking first in the world, a large amount of resources are consumed, and some resources have been severely constrained by foreign countries; thirdly, the overall technical level is still lagging, and there is a significant shortage of core technologies; finally, the manufacturing industry continues to grow rapidly At the same time, the benefits of frontline employees have been slow to improve.

It can be said that there are frequent obstacles to the sustainable development of China's luggage making machine manufacturing industry, and there is a long way to go. As early as 1987, the report of the United Nations Commission on Environment and Development clearly put forward the concept of 'sustainable development'. Since its introduction, various parties have been arguing about the concept of sustainable development, and most of the concepts are Under the conditions of equal importance, the coordination and harmony of nature, society and economy are emphasized. In this regard, the Chinese government, based on its own development status, applies this concept to the specific practice of China's manufacturing transformation and upgrading with a foresight, and proposes to transform the development mode to promote the improvement of development quality and efficiency, adjust and optimize the industrial structure, and promote innovation-driven development. , Speed ??up the improvement of various systems and mechanisms, properly respond to changes in the external environment, and promote long-term stable and healthy development.


Development status

Since the founding of New China, the development of China's luggage making machine manufacturing industry can be roughly divided into three stages: The first stage is from the beginning of New China to the reform and opening up. This is the period when the luggage making machine manufacturing industry has formed a relatively independent and complete system. During this period, China’s luggage making machine manufacturing industry mainly existed in the form of commissioned manufacturing (OEM); the second stage was the reform and opening up to the early 1990s, which was the transportation of luggage in China’s luggage making machine manufacturing industry. The period of rapid development of traditional industries represented by luggage making machine (such as automobiles) and engineering luggage making machine (such as rotary drilling rigs) was mainly characterized by R&D and design (ODM); the third phase began in the early 1990s , China’s luggage making machine manufacturing industry has entered a new period of structural adjustment and industrial upgrading in an open and competitive environment. The proportion of high-tech products has increased significantly, which is characterized by independent brands (OBM).

However, high-tech products lack their own technology, and the manufacturing industry still follows a typical labor-intensive road, with low industrial added value and insufficient innovation capabilities. Take Shandong Geological Prospecting luggage making machine Factory as an example. This is an old factory that has experienced the above three development stages. The factory was built in the 1950s, and it has been more than half a century since its development today. This old factory is state-owned. In the era of planned economy, production tasks and sales depended on national deployment. It survived in the form of OEM, and there was no need to worry about no market. After reform and development, with the advancement of science and technology as the first productive force, the research and development of this factory Technology began to move towards the foreground, that is, R&D, design and production in the form of ODM. At that time, the main R&D products included various geological drilling equipment (such as 65, 70, 75, 89), drill pipes, water well drilling rigs, fishing tools, and rotary drilling rigs. , Engineering drilling rigs (such as YGF impact reverse circulation 15, 25 engineering drilling rigs), etc.; now, under the influence of the market economy system, the factory has established its own brand in order to actively participate in market competition, implement brand strategies, and vigorously develop independent brands. 'Taishan' brand, and won a place in the competition.

(1) The influence of the development model on the luggage making machine manufacturing industry. Since the reform and opening up, my country's luggage making machine manufacturing industry has achieved rapid development and great achievements by relying on the advantages of a broad market, cheap labor and raw material costs, and socialist concentration of power to do major tasks. Established an industrial production system with a complete range, a considerable scale and a certain level, has become an important pillar industry for my country's economic development. However, my country’s luggage making machine manufacturing industry is based on the development model of 'high investment, high energy consumption, high material consumption, high pollution, low efficiency, and low return'. This extensive growth mode is unsustainable and unsustainable. continuous. On the one hand, the bottleneck constraints of various resources and energy factors on economic growth have become increasingly prominent; on the other hand, the consumption and emissions of energy resources have severely disrupted the ecological balance, polluted the environment, and caused the contradiction between man and nature to worsen. This extensive growth mode has not been fundamentally changed in recent years, which has led to the accumulation of a large number of structural contradictions.

(2) The impact of the input of factors on the luggage making machine manufacturing industry. The factor input structure mainly refers to the ratio structure of labor, capital input and technological progress that promote the development of the luggage making machine manufacturing industry, reflecting the difference in the growth mode of the manufacturing industry. The factor input structure of my country's luggage making machine manufacturing industry is mainly reflected in the high dependence on low-cost resources and the high investment in production factors to promote the manufacturing industry. The contribution rate of technological progress and innovation ability to the manufacturing industry is relatively low. For a long time, the growth of my country’s luggage making machine manufacturing industry has been driven by the comparative advantages of cheap labor and a large amount of material consumption. The low quality of laborers and the lack of independent innovation capabilities have brought a series of environmental and social problems, making my country’s manufacturing Industry has become low-end in the global division of labor. Although Shandong Geological Prospecting luggage making machine Plant does not rely on the advantages of cheap labor, its independent innovation capability needs to be greatly strengthened.

(3) The impact of the development of the situation on the luggage making machine manufacturing industry. The sudden economic crisis in 2008 and the emergence of the economic adjustment period under the “new normal” brought the world into an unprecedented industrial chain war era. It also put my country’s luggage making machine manufacturing industry into a situation of embarrassment on all sides. my country's luggage making machine manufacturing industry has brought about the thinking about how to transform to achieve sustainable development. my country’s luggage making machine manufacturing industry has been affected by the economic situation and the market is weak, and new issues have been proposed for my country’s luggage making machine manufacturing industry: adjust development ideas, adjust industrial structure, improve product technology content, and improve products Added value, take the road of sustainable development through transformation and upgrading.

The severe economic situation has brought unprecedented problems to the manufacturing industry. Implement transformation and upgrading, optimize the adjustment of industrial structure, enhance the vitality and stamina of the industry, and promote the luggage making machine manufacturing industry to embark on a road of higher quality, more distinctive, and more dynamic sustainable development. It is the luggage making machine manufacturing industry The need to enhance their competitiveness. At the same time, the luggage making machine industry has exposed many problems after a period of rapid development in the past few years. For a long time, domestic engineering luggage making machine enterprises have been seriously inadequate in their R&D platform construction capabilities and resource investment, mainly relying on imitation and borrowing, causing low-quality and low-efficiency products to enter the market, resulting in excess equipment inventory and low-end production capacity. Correspondingly, multinational corporations are digging huge profits in the high-end products and small-capacity markets. Under the pressure of the overcapacity market situation of engineering luggage making machine, transformation and upgrading has become the general trend of the industry.

Therefore, implementing transformation and upgrading and enhancing competitiveness are the needs of self-revolution in the luggage making machine industry, the needs of the economic situation, and the needs of sustainable development.



(1) The requirements of the five development concepts. The five development concepts of innovation, coordination, greenness, openness, and sharing not only set requirements for key industries such as steel, automobiles, papermaking, and chemicals, but also set clear requirements for the luggage making machine manufacturing industry. New equipment with high added value, high degree of intelligence and low carbon emissions; at the same time, it is necessary to adjust the industrial structure and change the development mode to achieve transformation and upgrading. At the same time, with the continuous improvement of various countries’ restrictions on noise pollution, energy-saving technologies, exhaust gas pollution, heat emissions, oil leakage and other factors, the threshold of international trade has also increased relatively. If products are to participate in international competition, they must meet domestic and international standards. Double standard requirements.

(2) Strengthening of mergers and reorganizations. Due to the continued decline in economic development and the unclear expectation of recovery, some internationally renowned luggage making machine manufacturing companies were merged. Some well-known international companies such as Portsmeister and Schwing have become the targets of acquisition by Chinese companies. With the continuous improvement of my country's leading luggage making machine manufacturing enterprises, their industrial scale and marketing coverage have been further expanded, and the internationalization level of Chinese enterprises has further improved, so that their products must be improved in quality, efficiency and technology.

(3) The deepening of information technology. The integration of electronic technology, microcomputers, sensors, electro-hydraulic servos and control systems has transformed traditional engineering luggage making machine products. Computer-aided design, auxiliary manufacturing and auxiliary management are equipped with engineering luggage making machine manufacturing industry, and IT network technology is also equipped The sales and information transmission system of engineering luggage making machine has been introduced, so that people can see a brand new engineering luggage making machine industry. The new engineering luggage making machine products are unmatched in the past in terms of work efficiency, work quality, environmental protection, operational performance and degree of automation, and are moving towards further intelligence and robotics. The application of information technology such as the Internet, big data, and cloud computing is developing in depth. The integration of intelligent and humanized 'two industrializations' in the luggage making machine manufacturing industry is further deepening, and product technology must continue to develop in the direction of informatization, intelligence, and humanization in order to adapt to future market needs.

(4) The simultaneous development of large, medium and miniaturization. Small and medium-sized products are developing simultaneously with large-sized products. Large and medium-sized luggage making machine is still the mainstream of global construction luggage making machine. In order to further improve construction efficiency, the upper limit of equipment power, tonnage and other indicators will continue to be broken and refreshed; at the same time, miniaturization has also become a trend, in North America In markets such as Japan, Europe, and Japan, large-scale infrastructure construction projects are declining, while repair and protection and urban small-scale engineering projects are increasing. Various small and micro-engineered luggage making machine adapted to narrow areas and home courtyard operations have been launched and Upward trend.



The feasibility of taking the path of transformation

At present, despite the slowdown in the development of the luggage making machine manufacturing industry affected by the economic environment and facing huge challenges, it still has certain development opportunities and rare favorable factors.

(1) New-type urbanization brings opportunities for transformation and upgrading. The 'National New Urbanization Plan (2014-2020)' indicates that in terms of infrastructure, my country's ordinary railway network will cover cities with a population of more than 200,000 by 2020, and the rapid railway network will basically cover cities with a population of more than 500,000; ordinary national roads will basically Covering counties, national highways basically cover cities with a population of more than 200,000; civil aviation services should cover about 90% of the country's population. In terms of public services, the state's huge investment in basic public services, infrastructure implementation and resources and environmental protection will drive investment demand for transportation, water supply, sewage treatment, urban domestic waste treatment, information infrastructure, and comprehensive service facilities for urban communities. In terms of housing construction, housing construction investment with the main content of agricultural population transfer, urban shanty towns and urban village reconstruction will maintain a certain scale. The vigorous implementation of the new urbanization construction will bring good news to the manufacturing industry based on engineering luggage making machine. There are rare opportunities for the upgrading of product quality and the transformation of product types. In this context, it is a rare opportunity for the luggage making machine manufacturing industry to take the road of transformation and upgrading.

(2) The 'One Belt One Road' strategy brings potential for transformation and upgrading. The “Belt and Road” initiative involves the construction of a large number of facilities, which will directly drive my country's engineering luggage making machine industry. For example, railways, highways, ports, power grids, oil and gas pipelines and other construction projects in Southeast Asia; China-Kyrgyzstan-Uzbekistan Railway, Phase II of the China-Thailand Highway and Central Asia Natural Gas Pipeline C and D; Northeast Asia China-Russia East Line and West Line Natural gas pipelines; China-Pakistan highways, nuclear power plants, and industrial parks in South Asia all have a large demand for engineering luggage making machine products. As far as my country’s engineering luggage making machine industry is concerned, seizing the strategic opportunity of the “One Belt, One Road” initiative and actively advancing towards Southeast Asia, Central Asia and Northeast Asia will help break the current downturn in the luggage making machine industry and bring about tremendous transformation and upgrading. Development potential.

(3) Investment in science and technology brings vitality to transformation and upgrading. In recent years, the engineering luggage making machine industry has been affected by the economic environment at home and abroad, and the situation has been relatively sluggish. In this atmosphere, companies in the industry generally improve product performance and quality by increasing technology investment and increasing product technology content, and get rid of the homogeneity dilemma, hoping to take the initiative in the increasingly fierce market competition. This situation has objectively promoted the improvement of the technical level of my country's engineering luggage making machine, and the competitiveness of independent brand enterprises has been enhanced.

Ways to achieve transformation and upgrading

Yin Xingmin, an expert on macroeconomic situation analysis from Fudan University, pointed out that China's economy will be in a period of adjustment until 2017, and a new round of growth is expected after that.
Therefore, in order to achieve an ideal effect through adjustment and reserve for a new period of economic growth in the future, it is necessary to bear the cost of a moderate slowdown in economic growth.
During this period of adjustment, the luggage manufacturing machinery manufacturing industry should go through the following ways of transformation and upgrading.

(I) Realize the energy-saving and environmental protection of product performance.
In February 2014, an average of 39.7 percent of the 74 cities in The Beijing-Tianjin-Hebei region, the Yangtze River Delta, the Pearl River Delta, municipalities directly under the Central government, provincial capitals and cities separately listed in the state plan exceeded air quality standards, according to data released by the Ministry of Environmental Protection.
The beijing-Tianjin-Hebei region had the highest proportion of days in which cities exceeded the standard, reaching 68.5%. It is an indisputable fact that China's environmental problems are becoming increasingly serious.
However, the proportion of pollution in China's engineering luggage manufacturing machinery and equipment industry is relatively large.
Qi Jun, President of China Engineering Luggage manufacturing Machinery Industry Association, previously said that China is 'the world's largest construction site,' the construction of engineering driving the rapid development of engineering luggage manufacturing machinery industry.
However, China's requirements on the emission of engineering luggage manufacturing machinery products have been relatively relaxed, which makes the market full of a large number of high-emission products, which has become a heavy burden on the environment.
Therefore, the industry calls for domestic luggage making machine industry to take the road of energy conservation and environmental protection.
At the same time, the 12th Five-Year Plan for Industrial Energy Conservation also shows the overall goal of industrial energy conservation: by 2015, the energy consumption of industrial added value above designated size will be reduced by about 21% compared with 2010.
The strict requirements put forward by the state also make the engineering luggage making manufacturing machinery enterprises have to put energy conservation and environmental protection in the important position of their development strategy.

In terms of reducing environmental burden and breaking foreign trade barriers, the road of energy conservation and environmental protection will become the mainstream trend in the development of engineering luggage making machine.
In the future, the development of China's suitcase manufacturing machinery industry will pay more attention to transformation and upgrading, and in the specific implementation strategy, energy conservation and environmental protection will become the main direction of development.
At present, various manufacturers of engineering luggage manufacturing machinery are integrating more energy-saving and environmental protection elements into their new products.
In recent two years once the bauma Shanghai, regardless of komatsu, hyundai, Volvo construction equipment such as international engineering suitcase production machinery well-known enterprises, or trinity, xugong, zoomlion, liugong (000528, shares) suitcase production Chinese engineering machinery giant, have showed them the latest luggage making production machinery and equipment, the equipment which is the better performance of energy conservation and environmental protection.

2. Adjusting and improving the industrial structure.
We will appropriately expand the scale of enterprises and raise the degree of industrial concentration.
By 2017, it will cultivate a number of more than competitive large enterprise groups of complete machines and components, so as to further enhance the industrial concentration degree and significantly enhance the driving role of key enterprises.
We will improve the service system for manufacturing machinery for engineering luggage, and foster market growth points for engineering luggage manufacturing machinery.
Promote the synchronous development of maintenance, after-sales, branches, leasing, import and export, secondary market and other related industries.
Enterprises are encouraged to establish advanced information management systems, strengthen classified recycling management, improve the mechanical remanufacturing system for engineering luggage production, and enhance the ability of parts recycling.

(3) Realize the reasonable upgrade of product structure.
On the basis of existing product capacity and technical level, increase the proportion of high-end products.
We will consolidate the advantages of our key products, increase market share in the middle and high-end markets, and accelerate the transformation of the product mix from general-purpose, low-value-added, and lightweight products to special-purpose, high-value-added, and light-weight products.
Improve the domestic market share, accelerate the research and development of highly automated, environmentally friendly luggage making machine;
Make each series of products more abundant, comprehensive competitiveness is further enhanced.
At the same time strengthen their own brand.

(4) To further expand the international market.
With the deepening of China's accession to the WTO, the comprehensive promotion of the 'go out' strategy and the latest good news of the devaluation of the RMB, the proportion of luggage manufacturing machinery manufacturing export products should continue to increase.

(5) Realizing the research and development of products in emerging fields.
In ocean engineering construction suitcase production machinery, urban construction waste recycling technology, urban garbage disposal and comprehensive utilization of take-off and landing equipment, construction machine, self-contained and self-propelled aerial work platform, environmental protection energy-saving storage equipment (including electric forklift), recycling old suitcase production mechanical products remanufacturing technology for introduction, such as research and development related products, seek new economic growth point.

(6) To realize the requirements of information technology for products.
The first is the realization of human-computer interaction technology.
Increase the application of ergonomics, including the coordination between machine and human, improve the human-machine safety, driving comfort, simplify the operating procedures of drivers, facilitate technical maintenance, improve the working conditions of drivers and so on.
Second, to realize intelligent technology.
Increase the application of intelligent technology, including equipment interconnection based on network and field bus, automatic identification and communication of equipment and materials, digital model of enterprise business and corresponding information system, etc.
The third is to realize the modular design.
Adopt modular design technology actively, strive to compose as many products as possible with a few modules, and on the basis of meeting the requirements to make the product precision improve, performance stability, simple structure, low cost, and module structure, the connection between modules should be as simple and standard as possible.
The fourth is to realize the remanufacturing technology.
Starting from the two aspects of augmentation of the failed parts and performance recovery, the old engineering luggage making production machinery and key parts are professionally repaired, so that the products can achieve the same quality and performance as the original new ones, and promote the industrial circular economy and comprehensive utilization of resources.
Fifth, we will focus on developing major components and technologies.
The research emphasis of key parts and components of engineering luggage making machine should focus on engine, hydraulic pressure, transmission and control system.
Among them, the engine should continuously improve the fuel injection system and reduce fuel consumption and low carbon emissions and other common technologies, and further improve the torque reserve and power output mode, performance matching, vibration and noise performance in the low-speed state.
Special transmission components focus on the 'double variable system' and planetary rotary reducer, drive axle and suspension system, slewing support, 'four wheels and one belt' and other aspects to improve the accuracy and performance of transmission gear, improve the working condition load spectrum load closed test means.
Solve the technical bottleneck of high pressure and large flow hydraulic device, improve the independent design and manufacturing capacity of hydraulic pump, hydraulic valve, hydraulic motor and hydraulic cylinder, and realize batch matching as soon as possible.

(7) Realizing the upstream extension of the industrial chain.
luggage making machine manufacturing industry chain is long, especially in the upstream steel procurement link, is an important part of the industry chain.
In a large number of repeated steel procurement business, luggage manufacturing machinery manufacturers and steel suppliers have established good business contacts, manufacturers can often get a large amount of steel at a preferential price.
In this case, if the manufacturer can sell the steel bought at a low price at a high price, that is, to carry out steel trade, it can earn considerable steel profits, to achieve the benefit of the upstream of the industrial chain capital increase.
Therefore, it is an effective way to transform and upgrade luggage manufacturing machinery manufacturers to take advantage of customers' advantages, analyze the industrial chain, extend the industrial chain to the upstream, and carry out relevant trade.

At present, the new normal of economic development will continue.
China's luggage making machine manufacturing industry transformation and upgrading is of great significance, imminent.
As long as we comply with innovation, coordination, green, open, Shared five development philosophy, adhere to sustainable development direction, taking the path of the development of the transformation and upgrading, you will be able to put our luggage making machine industry bigger and stronger, realize suitcase production machinery industry from manufacturing to service transition, from extensive management to the lean management transformation, from low-end manufacturing to high-end manufacturing.